Iso Drill Frac Plug

The Iso Drills’ composite bridge plug, caged ball and ball drop (flow thru) frac plug provide a means to isolate multiple zones during high pressure stimulation frac operations. The Bridge Plug is designed to temporarily plug a well or to provide isolation from either above or below the isolation point. The Ball Drop (flow thru) Frac Plug allows for fluid to flow from above and below the isolation point until the ball is pumped down from the surface and seated on top of the composite frac plug. The operator can pressure up against the frac plug to achieve isolation. Due to the composition of the material, the plugs can be easily milled and circulated back to surface. Please contact us for more information about the Iso Drill.

Gallery

ISO Drill Composite Bridge Plug Drill Out
—	(Feet)	(Feet)	Milling Time(Minutes)			Pump Pressure(psi)			# Of	(bbl/min)	(bbl/min)	Tag	Thru	Fluid
#Plug	Setting Depth	Tag Depth	Tag Time	Thru Time	Mill Time	Milling	Differential	Thru	Stalls	Pump Rate	Return Rate	WHP	WHP	Pumped
1	7,428	7,426	7:56	8:00	4	4500	0	4500	0	4	3.5	500	500	16
2	7,674	7,757	8:10	8:15	5	4500	0	4500	0	4	3.8	500	500	20
3	7,912	7,757	8:29	9:00	4	4599	99	4500	0	4	3.2	599	500	124
4	8,146	8,142	9:35	9:38	3	4500	0	4500	0	4	3.9	500	500	12
5	8,350	8,345	10:00	10:04	4	4500	0	4500	0	4	3.5	500	500	16
6	8,550	8,545	10:22	10:25	3	4500	0	4500	0	4	3	445	445	12
7	8,744	8,739	10:37	10:41	4	4500	0	4500	0	4	3.6	500	500	16
8	8,950	8,944	11:53	11:58	5	4500	0	4500	0	4	3.7	450	450	20
9	9,148	9,144	12:15	12:50	5	4500	0	4500	0	4	3.9	450	450	20
10	9,350	9,342	12:35	12:48	13	4500	0	4500	0	4	3.4	450	450	52
11	9,550	9,543	12:51	12:56	5	4500	0	4500	0	4	3.8	450	450	20
12	9,750	9,746	13:17	13:22	5	4500	0	4500	0	4	3.7	450	450	20
13	9,950	9,941	14:11	14:14	3	4500	0	4500	0	4	3.9	450	450	12
14	10,150	10,140	14:58	15:03	5	4500	0	4500	0	4	3.4	450	450	20
15	10,350	10,339	15:31	15:34	3	4500	0	4500	0	4	3.9	450	450	12
16	10,550	10,540	16:04	16:09	5	4500	400	4100	0	4	3.7	450	300	20
17	10,750	10,741	16:31	16:36	5	4100	0	4100	0	4	3.8	300	275	20
18	10,950	10,938	18:12	18:18	6	4200	0	4200	0	4	3.9	330	330	24
19	11,150	11,135	18:34	18:39	5	4000	0	4000	0	3.8	3.6	350	350	19
20	11,350	11,340	18:53	18:56	3	4100	0	4100	0	3.8	3.5	350	350	11.4
21	11,550	11,536	19:12	19:17	5	4000	0	4000	0	3.8	3.2	320	320	19
22	11,750	11,735	19:30	19:33	3	3900	0	3900	0	3.8	3	330	320	11.4
23	11,955	11,962	20:00	20:10	10	3850	50	3700	0	3.8	3	290	250	38
24	12,150	12,165	20:40	20:43	3	3900	0	3900	0	3.8	3	240	240	11.4
25	12,348	12,352	21:08	21:11	3	4150	25	4175	0	3.8	3.4	320	330	11.4
26	12,550	12,556	21:42	21:50	8	4120	20	4100	0	3.8	3.6	300	310	30.4
27	12,750	12,750	22:04	22:17	13	4100	0	4100	0	3.8	3.1	300	310	49.4
28	12,948	12,950	22:35	22:38	3	4180	10	4190	0	3.8	3	330	310	11.4
29	13,150	13,158	23:08	23:12	4	4200	200	4000	0	3.8	3.3	310	320	15.2
30	13,350	13,337	23:46	23:49	3	4100	50	4050	0	3.8	3.3	310	320	15.2
31	13,350	13,538	0:19	0:22	3	3850	50	3800	0	3.8	3.6	290	290	11.4
32	13,750	13,732	0:48	0:51	3	3800	10	3790	0	3.8	3.4	280	270	11.4
33	13,950	13,933	1:17	1:26	9	3800	0	3800	0	3.8	3.7	250	230	34.2
34	14,150	14,135	1:46	1:53	7	3690	100	3790	0	3.8	3.5	260	260	26.6
35	14,359	14,335	2:17	2:23	6	3945	10	3955	0	3.8	3.4	270	270	22.8
36	14,550	14,536	2:43	2:51	8	3925	10	3915	0	3.8	3.7	270	270	30.4
37	14,750	14,733	3:01	3:15	14	3900	60	3840	0	3.8	3.4	280	265	53.2

|Precautions & Handling|
|Running Procedure|
|Storage|
|Milling Procedure|

|Milling Recommendation|
|Milling With Coiled Tubing Motor |
|Setting Force Requirements|
|Adapter Kit Pictures & Schematics|

Application

Single or multiple zone stimulation
Vertical, horizontal, deviated, or multilateral. wellbores
Efficient in a wide range of environments
High-pressure/High-temperature wells

Features

Holds full differential pressure from above and below (plug).
Multiple plugs may be run to isolate a series of zones.
Full composite, one-piece body and components provide fast drill-out times.
Top-drillable, these plugs drill out safely and quickly with conventional tri-cone or junk mill bits.
Can be set on wireline using conventional setting tools. All tools capable of setting with a Baker 10.
Light weight particles minimize plugging up surface equipment.
Drop ball available in multiple specific gravities.
Custom OD also available to suit heavy weight casing.
Pumpdown rings available upon request.

CASING				PLUG SPECS (Bride Plug, Ball Drop, Caged Ball)
O.D. in.	Weight lb/ft.	Min ID. in.	Max ID. in.	Max O.D in.	Max I.D in.	Pressure Rating , psi	OAL in.	Operating Temp ℉	Setting Tool Adapters
4-1/2	11.6 – 13.5	3.920	4.000	3.660	0.815	10K	23.75	300/350	Baker 10
5	15.0 – 18.0	4.276	4.408	3.940	0.815	10K	23.75	300/350	Baker 10
5-1/2	15.2 – 23.0	4.670	4.950	4.370	1.445	10K	20.25	300/350	Baker 20
7	20 – 32	6.094	6.456	5.800	2.000	10K	31.00	300/350	Baker 20

Pre-Run Inspections

Inspect slips, packing element for cuts, cracks, or shipping damage. Do not run the tool if damage is noticed.
Confirm the tool is in the correct weight range for the well casing the tool will be run in.
Inspect dimensions on plug such as outside diameter (OD) of the tool.
Verify the correct number of shear pins and holes are present for accurate shear during the setting of the tool.

Precautions & Handling

The use of equipment contrary to manufacturer’s specification may result in a tool failure, or complications.
Do not support the weight of the tool string by the plug.
Protect the tool from damage during pick-up and installation in the lubricator/wellhead.
Slow down when entering the top of the liner.
If the fluid level is not known, run the tool in slowly until it is known that the tool is in the fluid.

Running Procedure

The maximum pump rate is 15 bbl/min.
The run-in speed for wireline application is recommended at 400 ft/min. maximum.
Once the plug is set, slowly fill the hole with fluid to prevent a hammer effect on the plug.
Upon entering the curve of the well, slowly begin pumping 3 bbl/min and increase to approximately 6 bbl/min at a 45° inclination. Up to 12 bbl/min may be pumped while approaching 90° from horizontal.

Storage

Store the equipment in a cool, dry place out of the direct sunlight. Wrap the tool in bubble wrap or cardboard and tape it in place. It is recommended to store the tool in a wooden or metal crate if extended storage (five years maximum) is expected, to protect the tool from damage.

Milling Procedure

The best mill for milling a composite plug with jointed pipe is a blade-mill type. This type of mill will reduce the possibility of casing damage during mill-up of the composite plug. The proper bit size should be 92–95% of casing drift diameter. Drill collars for weight and centralization are recommended. A junk basket is recommended to prevent larger cuttings from settling on the plug while milling. Rotary speeds from 50–150 RPM are recommended.

Tag plug with mill and begin circulation to wash any loose debris from top of plug. Circulation rates of 0.5–3 bbl/min. are recommended. Pick-up 12 inches and begin rotation. Set down 5,000–8,000 lbs while rotating. The set-down weight and pump rate will dictate the milling time required. Maintain slack-off weight until the plug is removed.

Milling Recommendation

These practices and techniques have been developed through testing and field runs with the goal of achieving the optimal technique. However, it should be noted that a variety of parameters could affect the milling out of a plug. The milling/drilling techniques can and should change to meet those changing conditions.

Milling With Coiled Tubing Motor

Mill size – Recommendation for the proper mill OD should be 95–98% of the casing drift diameter.

Mill type – A four- or five-bladed concave or convex mill with “cutrite” or chisel blade style.

Mill watercourse – The width of the watercourse can determine the size of the cuttings that are circulated. Typically, the larger the width and depth of the watercourse will generate larger cutting returns. The smaller the watercourse, the smaller the returns will be. The desired results should be taken into consideration when choosing the mill’s watercourse size and configuration. A good recommendation is to use a watercourse width between ⅜–½ in.

Weight on bit (WOB) – 500–2,000 lbs is optimum. The maximum amount of WOB should be used if needed.

Flow rate – 1–3 bbl/min. The flow rate will determine the motor’s rpm. The flow rate also affects the WOB. Too high of a flow rate can produce a “stand off” affect and thus reduce the WOB. However, do not exceed the motor manufacturer’s maximum flow rate.

Bottom hole assembly – A junk basket should be used to keep cuttings from collecting above the motor or in the annulus area around the coil tubing motor assembly. It is also recommended that a motor assist device be used when milling with coil tubing motors.

Setting Force Requirements

Setting Force Requirements
CBP-Size	Wt. Range	Pressure Rating	Setting Force	Setting Tool
4-1/2″	9.5-13.5#	10,000 psi	25,000 lbs( 5pins)	Baker 10
5″	18#	10,000 psi	25,000 lbs( 5 pins)	Baker 10
5-1/2″	15.5-23#	10,000 psi	30,000 lbs(6 pins)	Baker 20
7″	20-32#	10,000 psi	40,000 lbs(8 pins)	Baker 20

Wireline Adapter Kit Pictures & Schematics

*** Each steel pin equivalent to 5,000 lbs***


item#	Part Description
1	Wireline Adapter Kit – Crossover
2	Tension Mandrel
3	Wireline Adapter Kit – Setting Sleeve
4	Wireline Adapter kit- Pin on Adapter
5	Composite Bridge Plug
6	Composite Bridge Plug- Setting Ring
7	Composite Bridge Plug -Mandrel